Lonnie Berry


20 years Manufacturing Management Experience
Excellent track record .. Emerging Technology Companies


LONNIE BERRY
307 Oak Creek Boulevard
Scotts Valley, CA 95066
(408) 438-2508 (voice)
(408) 438-8072 (fax)
email address lon@bnbcomp.net


General Background Information
Professional Achievements
Education



GENERAL BACKGROUND INFORMATION

Over 20 years of diverse, progressive experience for high technology manufacturing companies. Extensive successful background as a Senior Manufacturing Manager, for start-up and established companies, in the areas of operational strategy, production management, new product release process and customer/supplier relations. Excellent verbal and written communications skills. Key skill areas and areas of expertise include: Operations Management: production management, inventory control, materials management, OEM negotiations, warehousing, shipping and distribution, order processing, coordination between suppliers, facilities management, product testing, quality assurance and cost reduction. Administrative and General Management: Personnel administration; including selection, supervision, training, and performance evaluation. Exceptional team building skills. Capital and expense budgeting, cost control, systems and procedures development, program management, process modernization and coordination of business activities.

PROFESSIONAL ACHIEVEMENTS

EMBEDDED PERFORMANCE, INC. Santa Clara, CA

1992-1994 Vice President- Operations. Managed the Manufacturing Operation for a company that produced emulators and other design tools for RISC micro-processors. Responsibilities included production, quality assurance, document control, engineering services, materials management and facilities. Identified source of delay in project schedule which caused major customer relations problems and put corrective action in place to solve problem and worked with customers to quickly upgrade systems already in the field. Implemented a short-term inventory control system which reduced inventory by over 25% within three months. Updated inventory control system with a PC based MRP system that resulted in a 50 % increase in on-time deliveries. Analyzed work process and aptitude level of production workers and technicians and implemented a comprehensive plan to improve communications and hand-off between work groups and upgraded the over-all proficiency level. Change resulted in major reduction in re-work requirements and a 30% reduction in customer returns. Overtime expenditures were also reduced by over $120,000 annually.

CALIFORNIA ENVIRO-BAC, Scotts Valley, CA

1990-1992 Owner, Manager. Launched successful start-up company that marketed and serviced bio-technology solutions for waste disposal in restaurants and other businesses. Developed marketing strategy, conducted market research, established pricing structure and designed collateral material to promote product and services. Worked directly with potential customers to sell services and with on-going customers on service issues and problem resolution. Achieved targeted goals in business plan and brought in manager to assume control for daily management of the business.

FORCE COMPUTERS, INC. Campbell, CA

1986-1990 Vice - President - Operations. Recruited to establish, for the first time, a world class manufacturing capability for a company where all previous manufacturing had been done in Germany. Force is a major supplier of VME boards and systems. Successfully organized and staffed the entire manufacturing process, including assembly and test, materials, purchasing, inventory control, quality assurance, shipping and receiving, manufacturing engineering and facilities. Negotiated strategic OEM supply relationships that resulted in significant profit margin improvement and competitive delivery advantages. Increased Gross Profit Margins by 25% by transferring the production of higher volume products from Germany to the U.S. operation. Reduced in-warranty product failure rate from 5% to less than 1% by implementing a temperature cycling stress test process. Installed a unique just-in-time inventory system that allowed a $300,000 a month increase in shipments without increased inventory or additional manufacturing support personnel.

GOULD ELECTRONICS, Santa Clara, CA

1982-1984 Vice President - Operations. Selected to manage production, materials, test engineering, manufacturing engineering, new product team and facilities for a division of Gould that designed and manufactured logic analyzers and development systems. Successfully managed the work of more than 350 employees, which included production, manufacturing support, engineering and senior management personnel. Integrated the products, personnel, documentation and cultures of two diverse organizations into a single cohesive and productive team. Planned and implemented the physical relocation of two companies into a new facility without an interruption in production. Reduced over-all manufacturing costs by moving most of the high labor content processes to a subsidiary plant in Mexico.

MILLENNIUM SYSTEMS, Cupertino, CA

1973-1981 Vice President - Manufacturing. Was one of five co-founders of highly successful business that designed and manufactured in-circuit emulators and other development tools for micro-processor applications. Established production process for start-up company which grew to more than 100 manufacturing employees. Implemented a fully integrated MRP system ahead of schedule and under budget. Played a key role in the creation and implementation of new business plan which moved the company from a one product, one customer organization to a multi-product, multi-customer based operation. Created a new product procedure that reduced the time to market by 3 to 6 months.

EDUCATION

Management, Supervision, and Economics courses at Wichita State University, Wichita, Kansas and University of Wyoming, Laramie, Wyoming. Electronics Training, U.S. Navy Numerous Management, Supervision, and Quality courses and seminars while at Gould, Force and Millennium.
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